Solution

Bicomponent Yarn Machine

Bicomponent fibers are two or more polymer melts, split by a special distribution plate, and extruded through the same spinneret hole. There are hundreds of types of Bicomponent fibers, and there are many classification methods. According to the production method, they can be divided into composite spinning and blended spinning.

According to the spinning form, there are 5 commonly used types: co-spinning, side-by-side, skin-core, Splinter type, and island type. Polyester spinning /Nylon Bicomponent fiber, not only has the advantages of Nylon's wear resistance, high strength, easy dyeing, and moisture absorption, but also has the advantages of good Polyester elasticity, good shape retention, stiffness, and non-ironing.

Performance and Advantages

  • Polyester/Nylon Bicomponente Mocro fiber uses the difference in the chemical structure of PET and PA polymers, and the characteristics of weak interfacial bonding and can be separated from each other, and are melted and spun at a certain ratio during the production process. Generally, antibacterial superfine fibers are blended or masterbatches added with antibacterial agents to chemical fibers to obtain a durable antibacterial effect.
  • The melt-spinning method adopts the masterbatch addition method to produce melt-spun antibacterial polyester/polyamide (80/20) composite superfine fiber. The antibacterial masterbatch is added to the polyester component at a ratio of about 2% of the base material. The process route adopts Bicomponent fiber high-speed spinning technology, and the POY-DTY two-step process is applied to produce fibers with good physical and mechanical properties. The average single fiber of fiber produced by this method is about 0.2 dtex, which is equivalent to 1/5-1/10 of silk, which can give fabrics good physical and chemical properties, and is popularized and applied in textile cleaning products and clothing industries.

Technical Specifications

Material PET /PA6  PTT/PET
Denier(D) Range 50-600
Process speed 3200m/min
NO. of Positions 6   / 8 /10 / 12 positions(customized)
NO. of ENDS 8   /10 / 12 ends(customized)
Winders Automatic
Grade class rate up to grade class rate ≥98﹪, first-class rate ≥95﹪, full package rate≥90﹪

Application

Generally, the Bicomponent spinning is mainly composed of polyester & nylon, with orange petals, rice-shaped, and other special-shaped cross-sections, and has good moisture absorption. Bicomponent Yarn is mainly used in cleaning products, home textile products, etc. In addition, the low melting point, flame retardant, antistatic, and conductive functions of many fibers are also achieved through the special structure of composite spinning.

Application Situation of Polyester/Nylon Bicomponent Micro Fiber:

  • Velvet fabric
  • Manufacturing artificial leather
  • Imitation silk fa
  • High-performance clean cloth
  • Fashion fabric
  • Knitted fabric

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